
I would use 1/4" aluminum plate with two 1/8" dia by 1/16" thk neodymium disc magnets per edge. If there are 12 magnets per hex and 30 hexes in the 5-6 player board, then I would need 360 magnets. You can buy 500 of these here (extras for seafarers hexes) for $40. Two pairs of magnets holding two hexes together would generate up to 0.9 Lb of force.

Each hex would be 3 inches across the flats, not 79 mm like the actual game. They would need 12 9/64" dia by 7/64" deep holes. If you set up a vice in a drill press so you could just drop in a hex without having to worry about positioning I think you get drill all the holes in a couple of hours. The magnets would be epoxied in the holes.

I haven't decided what to do for the decals. Acid etching would bee cool, but difficult. Stickers would look cheap and take away from the work already put into the materials.





